Manufacturers using AS400 (IBM i) systems face a unique challenge – to ensure optimal system performance while maintaining operational continuity. Traditional monitoring methods fall short in providing real-time insights, predictive analytics, and proactive issue resolution. This is where modern AS400 monitoring tools come into play.

In this blog, we explore why manufacturing organizations must embrace advanced tools to optimize system performance, reduce downtime, and enhance overall efficiency.

The Growing Need for AS400 Monitoring Tools

AS400 systems handle mission-critical processes like inventory management, production scheduling, and logistics. However, traditional monitoring methods lack real-time visibility, making it difficult to detect performance issues before they impact operations. Monitoring tools address these gaps by offering:

  • Proactive Issue Detection – Identify bottlenecks before they escalate.
  • Real-Time System Insights – Monitor performance metrics continuously.
  • Enhanced Security & Compliance – Ensure adherence to industry regulations.
  • Improved Decision-Making – Use actionable data for operational efficiency.
  • Automation of Routine Tasks – Reduce manual monitoring efforts.

Also read: What are AS400 Health Checks, and why are they essential?

Top AS400 Monitoring Tools and Their Benefits

1. IBM Navigator for i

A comprehensive tool designed for real-time system monitoring, IBM Navigator for i helps businesses:

  • Track CPU usage, memory, and disk space.
  • Set up alerts for critical thresholds.
  • Automate performance reports.

2. Robot Monitor by Fortra

Fortra’s Robot Monitor is a real-time performance monitoring tool for AS400 systems that:

  • Provides customizable dashboards.
  • Automates alerts for performance anomalies.
  • Integrates with external applications like Splunk.

3. Splunk for AS400

Splunk enhances log analysis and real-time alerting by:

  • Collecting and indexing AS400 logs for better analytics.
  • Detecting security threats and unusual activity.
  • Generating compliance reports.

4. Nagios for IBM i

Nagios extends open-source monitoring capabilities to AS400, enabling:

  • Remote infrastructure monitoring.
  • Customizable reporting and alerts.
  • Integration with third-party applications.

5. New Relic & Dynatrace (Through Middleware)

Although not natively designed for AS400, these tools, when combined with middleware solutions, can:

  • Provide real-time performance visualization.
  • Use AI-driven insights for predictive maintenance.
  • Automate issue resolution workflows.

Implementing AS400 Monitoring Tools: A Step-by-Step Guide

1. Assess Your Current Monitoring Capabilities

  • Identify pain points in your existing AS400 system monitoring.
  • Define key performance metrics and thresholds.

2. Choose the Right AS400 Monitoring Tool

  • Determine whether your business needs a built-in IBM solution or a third-party tool.
  • Consider integration capabilities, scalability, and support.

3. Configure Alerts and Dashboards

  • Set up real-time notifications for critical system events.
  • Customize dashboards for role-based access and reporting.

4. Automate Log Analysis and Reporting

  • Implement AI-based log analysis for predictive maintenance.
  • Schedule automated system health reports.

5. Conduct Regular System Audits

  • Analyze past system failures and performance trends.
  • Optimize configurations based on data insights.

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Case Study: How Monitoring Tools Transformed a Manufacturing Giant

Challenge: A leading manufacturing company faced frequent system slowdowns, causing delays in production and order processing. Their existing monitoring methods failed to detect underlying issues in real time.

Solution: The company implemented Robot Monitor and integrated it with Splunk for advanced log analysis. This allowed them to:

  • Detect performance anomalies instantly.
  • Automate reporting for compliance audits.
  • Reduce downtime by 40% through predictive alerts.

Outcome: The implementation of monitoring tools improved system reliability and ensured uninterrupted manufacturing operations.

Final Thoughts

Manufacturing organizations cannot afford system downtime, inefficiencies, or security risks in their AS400 environments. Implementing monitoring tools is the key to ensuring operational continuity, improving performance, and staying competitive in today’s fast-paced industry.

Looking to enhance your AS400 performance? Our experts can help you choose and implement the right AS400 monitoring tool for your business. Get in touch today!